Metal Cutting Tools | Cutting Tools Manufacturer – Sigma Toolings

Tooled Up Machines for OEMs

Machines delivered production-ready with proven tooling, process and documentation. Sigma integrates tools, fixtures, machining strategy, coolant and validation so machines arrive ready to produce with predictable cycle time and agreed Cp/Cpk—backed by complete handover packs.

Why Sigma

  • Machines delivered production-ready, not “ready to install”
  • One accountable team for tooling, fixtures, programming, and validation
  • Safe-reach and collision checks before commissioning
  • Capability-first commissioning with Cp/Cpk targets agreed then met
  • Full handover pack: programs, setting sheets, acceptance criteria, spares
  • Proven integration approach for complex precision components
  • Faster ramp-up at OEM/supplier site with fewer launch issues
  • Transparent documentation that makes audits and PPAP smoother

Where Sigma Fits In

New Line or New Machine for a Critical Component?

Sigma integrates tools, fixtures, strategy, and NC so the machine ramps faster and reaches capability without prolonged trials.

Supplier/OEM Needs Standardised, Repeatable Output Across Sites?

Sigma ensures the machine and tooling package is documented, scalable, and consistent—so performance can be replicated plant to plant.

Deliver Machines That Produce from Day One

Sigma ensures machines arrive with a proven method: stable cycle time, predictable tool life, and capability backed by documentation. You get faster start-of-production, fewer launch issues, and a schedule that holds—supported by clear KPIs and a complete handover kit.

Capability & Takt Architecture

Scope: Process flow, machine split, rough/finish windows, acceptance criteria.

Deliverables: process architecture, cycle-time study, buyoff checklist.

Integrated Tooling & Fixture Package

Scope: Cutting tools + combination concepts + μ-true fixturing as one system.

Deliverables: tool/fixture drawings, BOM, setting/assembly documentation.

Safe-Reach & Collision Validation

Scope: Clearances, reach, stability before commissioning.

Deliverables: 3D collision study, restriction map, envelope harmonisation notes.

NC Program & Parameter Lock

Scope: OEM-specific NC structure, special cycles, stable parameter windows.

Deliverables: NC programs, parameter windows, program documentation.

Commissioning & Capability Proof

Scope: Geometry check, break-in, run-off, Cp/Cpk and PPAP readiness.

Deliverables: geometry check log, capability study, PPAP pack inputs.

Operator/Setter Handover & Sustainment

Scope: Training, troubleshooting playbook, spares/min-max, governance cadence.

Deliverables: handover kit, training notes, spares plan, stabilisation KPIs.

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