Metal Cutting Tools | Cutting Tools Manufacturer – Sigma Toolings

Tool Crib Management

Tool availability and standardisation that prevents line stoppage and CPC creep. Sigma sets up tool crib systems that keep the right tools available, traceable, preset and issued without chaos. The focus is reducing stock-outs, wrong-tool usage, and uncontrolled tool-life variance.

Why Sigma

  • Tool crib designed around takt and availability, not admin workload
  • Standardisation across parts reduces SKUs and purchasing noise
  • Min–max logic based on real consumption, not guesswork
  • Tool-life and regrind loop built into daily discipline
  • Prevents stock-outs and wrong-tool-at-machine errors
  • Visibility into abnormal consumption and cost creep
  • Kitting + presetting to cut changeover time
  • Simple dashboards that production and maintenance can run

Where Sigma Fits In

Line Stops Because Tools Aren’t Available?

Sigma sets up min–max, kitting, and issue discipline so machines don’t wait for tools and changeovers stay predictable.

Tool Inventory is High but Still Unreliable?

Sigma standardises tools, rationalises duplicates, and brings traceability to tool life so cost reduces while availability improves.

Make Tool Availability a System, Not a Chase

Sigma turns your tool crib into a reliability engine: the right tools issued on time, controlled tool life, smooth regrind cycles, and fewer unplanned stops. You’ll see fewer delays, lower inventory waste, and stronger CPC control.

Tool Master & Standardisation

Scope: Common tools across machines/parts, reduce duplicates, simplify SKUs.

Deliverables: tool master list, standardisation map, approved equivalents.

Min–Max & Reorder Logic

Scope: Consumption-driven stocking, lead-time alignment, criticality tiers.

Deliverables: min–max plan, reorder triggers, critical spares list.

Kitting & Presetting System

Scope: Machine-wise/part-family tool kits, setting discipline, faster changeovers.

Deliverables: kitting plan, setting sheets, crib layout inputs.

Tool Life Tracking & Abnormal Consumption Control

Scope: Track tool life, breakage patterns, regrind cycles, variance causes.

Deliverables: tracking format, abnormal consumption rules, weekly dashboard.

Regrind/Sharpen Loop Management

Scope: Regrind frequency, quality checks, scrap criteria, turnaround control.

Deliverables: regrind SOP, acceptance checks, vendor/turnaround plan.

Governance & Reporting Cadence

Scope: Simple reviews that keep it working without heavy admin.

Deliverables: KPI snapshot template, review cadence, responsibility matrix.

Want us to get back to you?

      Recent Blogs

      4 Cylinder Block

      4 Cylinder Block Set-up OP-10 Operation Details : Milling, Drilling,

      3 Cylinder Block

      3 Cylinder Block Set-up OP-10 Operation Details : Milling, Drilling,

      Tlb Transmission

      Tlb Transmission Set-up OP-10 Operation Details : Milling, Drilling, Holemill,