On the Floor Technical Support

Engineering on the line to stabilise output, capability and takt in real time. Sigma specialists work on the shopfloor to diagnose issues fast, tune the process safely, and lock in stable methods so performance holds across shifts, operators and batches.

Why Sigma

Shopfloor-first problem solving with fast response
Specialists who’ve stabilised complex engine/transmission processes
Parameter tuning within safe windows, not risky experimentation
Tool-life stabilisation with practical countermeasures
Improves output without disrupting takt
Clear issue logs, closures, and repeat-prevention actions
Operator/setter method discipline built into the fix
Weekly KPIs that show impact: tool life, scrap, throughput, downtime

Where Sigma Fits In

Launch Phase Needs Extra Engineering Bandwidth?

Sigma provides on-floor support to convert trials into stable serial quickly—with tuning, standard work, and handover that sticks.

Live Production Has Frequent Quality/Tooling Firefights?

Sigma steps in to diagnose root cause, stabilise parameters, improve tool life, and reduce scrap—without interrupting production flow.

Stabilise the Line While It Keeps Running

Sigma works inside your live production reality: fix issues fast, lock stable settings, and embed discipline so the same problem doesn’t repeat. The impact shows up as cleaner parts, fewer surprises, and throughput that holds shift after shift.