CPC Saving Program

A measurable program to reduce cost-per-component without risking quality or schedule. Sigma’s CPC Saving Program finds the biggest cost drains in your machining process, proves improvements with controlled trials, and locks them in with standard work. It’s not “ideas”. It’s verified savings that sustain.

Why Sigma

Savings focused on verified CPC, not theoretical “improvements”
Baseline-first approach with transparent before/after proof
Tool life + cycle time balanced to protect quality and throughput
Step-reduction and modern strategies proven on shop floors
One team owning trials, documentation, and standardisation
Root-cause view on abnormal consumption and rework drivers
KPI cadence your team can actually run weekly
Sustainment built-in: SOPs, parameter windows, control plan

Where Sigma Fits In

CPC Targets Have Tightened for an Existing Part?

Sigma builds a savings roadmap, proves improvements with controlled trials, and locks in standard work so cost reduction sustains beyond the first month.

Production is Stable but Costs Are Creeping Up?

Sigma identifies hidden CPC leaks: tool-life variance, micro-stoppages, rework, and unnecessary tool changes—then removes them systematically.

Reduce CPC Without Breaking the Process

Sigma improves cost by strengthening the process, not by cutting corners. You’ll see real results where it matters: lower tool consumption, shorter cycle time, reduced rework, and higher throughput—tracked through simple KPIs and sustained by updated standards.