Tooled Up Machines for OEMs
Why Sigma
- Machines delivered production-ready, not “ready to install”
- One accountable team for tooling, fixtures, programming, and validation
- Safe-reach and collision checks before commissioning
- Capability-first commissioning with Cp/Cpk targets agreed then met
- Full handover pack: programs, setting sheets, acceptance criteria, spares
- Proven integration approach for complex precision components
- Faster ramp-up at OEM/supplier site with fewer launch issues
- Transparent documentation that makes audits and PPAP smoother
Where Sigma Fits In
New Line or New Machine for a Critical Component?
Supplier/OEM Needs Standardised, Repeatable Output Across Sites?
Deliver Machines That Produce from Day One
Capability & Takt Architecture
Scope: Process flow, machine split, rough/finish windows, acceptance criteria.
Deliverables: process architecture, cycle-time study, buyoff checklist.
Integrated Tooling & Fixture Package
Scope: Cutting tools + combination concepts + μ-true fixturing as one system.
Deliverables: tool/fixture drawings, BOM, setting/assembly documentation.
Safe-Reach & Collision Validation
Scope: Clearances, reach, stability before commissioning.
Deliverables: 3D collision study, restriction map, envelope harmonisation notes.
NC Program & Parameter Lock
Scope: OEM-specific NC structure, special cycles, stable parameter windows.
Deliverables: NC programs, parameter windows, program documentation.
Commissioning & Capability Proof
Scope: Geometry check, break-in, run-off, Cp/Cpk and PPAP readiness.
Deliverables: geometry check log, capability study, PPAP pack inputs.
Operator/Setter Handover & Sustainment
Scope: Training, troubleshooting playbook, spares/min-max, governance cadence.
Deliverables: handover kit, training notes, spares plan, stabilisation KPIs.
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